Ford is facing a recall for its top-selling F-150 truck due to a manufacturing blunder that could result in loss of steering. According to documents from the National Highway Traffic Safety Administration (NHTSA), a bolt connecting the intermediate shaft to the steering gear might not have been properly tightened or may be missing in some cases.

The recall affects 9,181 units of the 2025 Ford F-150, manufactured between February 23 and March 7, 2025, although it is estimated that only 1% of these vehicles have the defect. The issue originated at the Kansas City Assembly Plant where changes in labor distribution caused a misalignment between the quality control system and the tool used to tighten the fastener. This misalignment could lead to the system incorrectly confirming the bolt was secure, even if it wasn't.

A loose or missing bolt fastener could cause parts of the steering system to separate, potentially leading to a loss of steering control. Signs of the issue include a rattling noise from the steering system or excessive steering play. Ford discovered the issue during a pre-delivery inspection.

Fortunately, only one warranty claim has been recorded in connection to this recall, and no accidents or injuries have been reported as of April. Ford will notify owners this month and instruct them to take their vehicles to a dealership where the steering fastener will be inspected and replaced if necessary, free of charge. Owners who have already paid for repairs related to this issue may be eligible for reimbursement. Dealers have already been informed, and owners of the affected 2025 F-150 models are advised to contact their Ford dealership promptly.